Brywood Matched System
Matched Cable Lug Crimping System
The Importance of a Matched System A matched cable lug and crimping die system is essential for ensuring the following:
Electrical Performance:
Proper crimping ensures minimal resistance at the termination point.
Matched systems eliminate the risk of overheating due to poor connections, which can cause system failures or fire hazards.
Mechanical Integrity:
Crimps that conform to precise specifications resist mechanical stresses and vibrations.
Matched systems prevent deformation or damage to the cable lug during crimping.
Compliance with Standards:
British Standards, including BS 7609 and BS EN 61238-1, specify the requirements for the design and testing of cable terminations. Compliance ensures safe, reliable performance.
A matched system guarantees conformance to these standards, eliminating ambiguity in installation quality.
User Confidence:
By providing both the cable lug and crimping die as a single system, Brywood Connectors removes guesswork for users.
Confidence in the system minimizes installation errors, enhancing reliability and safety in critical applications.
Key Features
Compliance with BS 7609:
Our system meets the requirements for installation and testing of uninsulated compression terminals.
Tested to BS EN 61238-1:
Mechanical and electrical performance tests ensure that the crimped connection can withstand operational loads and environmental conditions.
Optimized Crimping Profiles:
Crimping dies are precisely manufactured to match the cable lug’s dimensions, guaranteeing a perfect fit and crimp every time.
Durable Materials:
Copper lugs are tin-plated for corrosion resistance, and the dies are heat-treated for extended service life.
Compatibility:
The system accommodates a wide range of cable sizes and conductor types, providing versatility for diverse applications.
Applications The Matched Cable Lug Crimping System is ideal for use in:
Power distribution systems
Industrial machinery
Renewable energy installations
Automotive and transportation sectors
Telecommunications infrastructure
Why Choose Brywood Connectors? Brywood Connectors Ltd brings years of expertise in cable termination products, backed by our founders’ extensive experience in the industry. By investing in a matched cable lug crimping system, you benefit from:
Guaranteed Compliance: Confidence that all terminations meet British Standards.
Exceptional Performance: Reliable electrical and mechanical connections.
Simplified Installation: No need to source compatible components separately.
Comprehensive Support: Expert guidance from Brywood Connectors’ team of industry professionals.
Ordering Information The Matched Cable Lug Crimping System is available in a range of sizes to suit different cable diameters and configurations. Each set includes:
Copper Tube Lugs (specified by size and type)
Matching Crimping Dies
For a complete list of available configurations and assistance in selecting the appropriate system for your application, please contact our sales team.
Technical Support and Training Brywood Connectors offers comprehensive technical support and training to ensure users fully understand the correct installation and maintenance procedures. Our experts are available to assist with:
On-site or virtual training sessions
Technical documentation
Troubleshooting and advice
Conclusion The Matched Cable Lug Crimping System from Brywood Connectors Ltd represents the pinnacle of cable termination solutions. By adhering to British Standards and delivering a fully compatible system, we empower users to achieve safe, efficient, and reliable terminations in every application. Choose Brywood Connectors for a solution that delivers confidence and quality without compromise. Contact our Sales Team for product samples, demonstrations or installation training.
Brywood Matched System Range
| Part Code | Conductor Size | Stud hole | Total length mm |
| BW10-5 | 10mm | M5 | 28 |
| BW10-6 | 10mm | M6 | 28 |
| BW10-8 | 10mm | M8 | 36 |
| BW10-10 | 10mm | M10 | 40 |
| BW10-12 | 10mm | M12 | 40 |
| BW16-5 | 16mm | M5 | 30.5 |
| BW16-6 | 16mm | M6 | 30.5 |
| BW16-8 | 16mm | M8 | 39 |
| BW16-10 | 16mm | M10 | 43 |
| BW16-12 | 16mm | M12 | 43 |
| BW25-5 | 25mm | M5 | 41 |
| BW25-6 | 25mm | M6 | 41 |
| BW25-8 | 25mm | M8 | 41 |
| BW25-10 | 25mm | M10 | 45 |
| BW25-12 | 25mm | M12 | 45 |
| BW35-5 | 35mm | M5 | 44 |
| BW35-6 | 35mm | M6 | 44 |
| BW35-8 | 35mm | M8 | 44 |
| BW35-10 | 35mm | M10 | 48 |
| BW35-12 | 35mm | M12 | 48 |
| BW50-5 | 50mm | M5 | 49 |
| BW50-6 | 50mm | M6 | 49 |
| BW50-8 | 50mm | M8 | 49 |
| BW50-10 | 50mm | M10 | 53 |
| BW50-12 | 50mm | M12 | 53 |
| BW70-5 | 70mm | M5 | 51 |
| BW70-6 | 70mm | M6 | 51 |
| BW70-8 | 70mm | M8 | 51 |
| BW70-10 | 70mm | M10 | 55 |
| BW70-12 | 70mm | M12 | 55 |
| BW70-14 | 70mm | M14 | 66 |
| BW70-16 | 70mm | M16 | 66 |
| BW95-6 | 95mm | M6 | 61 |
| BW95-8 | 95mm | M8 | 61 |
| BW95-10 | 95mm | M10 | 58 |
| BW95-12 | 95mm | M12 | 61 |
| BW95-14 | 95mm | M14 | 61 |
| BW95-16 | 95mm | M16 | 73 |
| BW95-20 | 95mm | M20 | 73 |
| BW120-8 | 120mm | M8 | 77 |
| BW120-10 | 120mm | M10 | 77 |
| BW120-12 | 120mm | M12 | 77 |
| BW120-14 | 120mm | M14 | 77 |
| BW120-16 | 120mm | M16 | 77 |
| BW120-18 | 120mm | M20 | 77 |
| BW150-8 | 150mm | M8 | 81 |
| BW150-10 | 150mm | M10 | 81 |
| BW150-12 | 150mm | M12 | 81 |
| BW150-14 | 150mm | M14 | 81 |
| BW150-16 | 150mm | M16 | 81 |
| BW150-20 | 150mm | M20 | 81 |
| BW185-8 | 185mm | M8 | 85 |
| BW185-10 | 185mm | M10 | 85 |
| BW185-12 | 185mm | M12 | 85 |
| BW185-14 | 185mm | M14 | 85 |
| BW185-16 | 185mm | M16 | 85 |
| BW185-20 | 185mm | M20 | 85 |
| BW240-6 | 240mm | M6 | 91 |
| BW240-8 | 240mm | M8 | 91 |
| BW240-10 | 240mm | M10 | 91 |
| BW240-12 | 240mm | M12 | 91 |
| BW240-14 | 240mm | M14 | 91 |
| BW240-16 | 240mm | M16 | 91 |
| BW240-20 | 240mm | M20 | 91 |
| BW300-10 | 300mm | M10 | 100 |
| BW300-12 | 300mm | M12 | 100 |
| BW300-14 | 300mm | M14 | 100 |
| BW300-16 | 300mm | M16 | 100 |
| BW300-20 | 300mm | M20 | 100 |
| Matched Die Sets | |
| Part Code | Cable Size |
| BW-D-10 | 10mm |
| BW-D-16 | 16mm |
| BW-D-25 | 25mm |
| BW-D-35 | 35mm |
| BW-D-50 | 50mm |
| BW-D-70 | 70mm |
| BW-D-95 | 95mm |
| BW-D-120 | 120mm |
| BW-D-150 | 150mm |
| BW-D-185 | 185mm |
| BW-D-240 | 240mm |
| BW-D-300 | 300mm |
Why Choose Brywood Connectors? Brywood Connectors Ltd brings years of expertise in cable termination products, backed by our founders’ extensive experience in the industry. By investing in a matched cable lug crimping system, you benefit from:
Guaranteed Compliance: Confidence that all terminations meet British Standards.
Exceptional Performance: Reliable electrical and mechanical connections.
Simplified Installation: No need to source compatible components separately.
Comprehensive Support: Expert guidance from Brywood Connectors’ team of industry professionals.
Ordering Information The Matched Cable Lug Crimping System is available in a range of sizes to suit different cable diameters and configurations. Each set includes:
Copper Tube Lugs (specified by size and type)
Matching Crimping Dies
For a complete list of available configurations and assistance in selecting the appropriate system for your application, please contact our sales team.
Technical Support and Training Brywood Connectors offers comprehensive technical support and training to ensure users fully understand the correct installation and maintenance procedures. Our experts are available to assist with:
On-site or virtual training sessions
Technical documentation
Troubleshooting and advice
Conclusion The Matched Cable Lug Crimping System from Brywood Connectors Ltd represents the pinnacle of cable termination solutions. By adhering to British Standards and delivering a fully compatible system, we empower users to achieve safe, efficient, and reliable terminations in every application. Choose Brywood Connectors for a solution that delivers confidence and quality without compromise. Contact our Sales Team for product samples, demonstrations or installation training.
